KODENSHI: Achieving Results in 30 Days with a 12% Increase in Equipment Utilization Within 5 Weeks
KODENSHI implemented an integrated equipment management solution, including OEE Monitoring, TPM Smart Maintenance, and Andon systems. By establishing a closed-loop process covering alerting, intelligent dispatching, response management, and data analysis, the company accelerated issue resolution, improved root-cause analysis, enhanced equipment visibility, and increased equipment utilization, supporting stable production and repeat business growth.
13% improvement in issue response efficiency | 3,000 hours reduction in annual downtime | 12% increase in equipment utilization within 5 weeks
Dalicap: Modernizing Existing Equipment to Support Business Growth and Repeat Orders
Since its initial deployment in 2022, Dalicap has continuously expanded the use of HUIPAI solutions while securing repeat orders. By implementing an Andon System and a Digital Management Platform, the company enabled data collection and intelligent operation of key production equipment. It addressed challenges related to data acquisition from legacy and imported machines, as well as automatic process parameter configuration, helping improve competitiveness through digital transformation.
13% reduction in issue response time | 3,000 hours less annual downtime | 12% increase in equipment utilization
FiberHome: Reducing Equipment Downtime to Improve Production Efficiency
FiberHome implemented the Andon System to enable real-time alerts and responsible-person notifications when abnormalities occur. By collecting and analyzing downtime data, the company identified the root causes of recurring issues and drove continuous improvement initiatives. This helped reduce equipment downtime, improve production efficiency, and support stable operations.
16% increase in equipment utilization| 10% reduction in losses caused by abnormalities
5% increase in productivity
COANWIN: Real-Time Visibility Across Distributed Factory Operations
COANWIN implemented the OEE Monitoring System and Andon System to establish a centralized platform for managing production performance across multiple sites. By monitoring equipment utilization, downtime, and production status in real time, the company improved visibility into factory operations and enabled faster identification of production issues. This helped enhance production management and support continuous improvement initiatives across geographically distributed facilities.
17% increase in equipment utilization| 30% improvement in management efficiency| Real-time visibility across 2 sites and 3 factories
JRSGS: Precisely Addressing Causes of Equipment Inefficiency to Boost Productivity Without Additional Equipment
To further improve equipment utilization and meet the growing demand for orders, JRSGS has launched an Andon and OEE equipment status monitoring system. By real-time statistical analysis of unplanned downtime duration and types, the system precisely optimizes high-frequency downtime categories, thereby effectively enhancing equipment utilization and overall output. This approach avoids blind, high-cost capacity expansion and supports business growth through low-cost digitalization.
Equipment utilization rate increased by 25%丨Operating costs decreased by 30%丨Unplanned downtime reduced by 12%